Custom tracksuit manufacturing guide jogger set training suit
Product Guide8 min readJune 1, 2025

Custom Tracksuit Manufacturing: Complete Guide to Jogger Sets and Training Suits

Custom tracksuits are a staple for sports teams, gyms, and streetwear brands. This guide covers fabric options, design styles, embroidery and printing options, and how to order custom tracksuits.

DT
By Design Team
Design Department

Custom Tracksuit Manufacturing: Complete Guide

Tracksuits are one of the most versatile custom apparel products, they work for sports teams, gym brands, streetwear labels, and corporate activewear programs. This guide covers everything you need to know to order custom tracksuits successfully.

Tracksuit Styles

Classic Tracksuit

Matching zip-up jacket and full-length trousers:

  • Zip-up top: full-zip, ribbed collar, two side pockets
  • Matching trousers: elasticated waist, two side pockets, tapered leg
  • Fabrics: Tricot polyester (athletic), French Terry cotton (premium casualwear)
  • Slim-Fit Training Suit

    Modern athletic cut:

  • Form-fitting jacket, minimal styling
  • Tapered trousers with ankle cuffs
  • Performance polyester or nylon, moisture-wicking
  • Oversized/Relaxed Tracksuit

    Street fashion aesthetic:

  • Drop-shoulder jacket
  • Wide-leg or straight-leg trousers
  • Heavy French Terry or fleece, 320-380 GSM
  • Sublimation Tracksuit

    All-over print track suits for teams and sports brands:

  • Full-color sublimation on polyester
  • Custom panel design
  • Ideal for sports teams, club kits
  • Fabric Guide

    Tricot Polyester

    Smooth, lightweight, shiny surface. 100% polyester.

  • Properties: Moisture-wicking, quick-dry, very durable
  • Weight: 130-180 GSM
  • Best for: Athletic tracksuits, team kits, performance wear
  • Customization: Sublimation printing, screen printing
  • French Terry

    Looped back, smooth face. Cotton or cotton-polyester blend.

  • Properties: Breathable, comfortable, mid-weight feel
  • Weight: 260-320 GSM
  • Best for: Premium casualwear tracksuits
  • Customization: Embroidery, screen printing
  • Velvet/Velour

    Luxury tracksuit fabric:

  • Properties: Soft, premium feel, heavy
  • Weight: 300-400 GSM
  • Best for: High-fashion, premium brand tracksuits
  • Customization: Embroidery, woven labels
  • Customization Options

    Screen Printing: Bold chest graphics, sleeve text. Ideal for team names and numbers.

    Embroidery: Premium logos on chest or sleeve. Recommended for brand identity pieces.

    Sublimation: All-over designs for polyester tracksuits. Vibrant, long-lasting.

    Cut-and-Sew Panels: Custom color blocking with different fabrics.

    Reflective Tape: Safety element for running gear. Can be decorative.

    Custom Zippers: YKK zippers in custom colors. Branded zipper pulls available.

    Sizing and Fit Considerations

    Athletic Cut: Fitted through chest and shoulders, tapered from waist down. Best for sports teams.

    Regular Fit: Comfortable through chest and hips, slight taper. Most popular for gym brands.

    Oversized: Drop shoulder, relaxed through body. Streetwear aesthetic.

    Size Range: Most brands offer XS-3XL. For team sports, plus sizes may be needed.

    Pricing Guide

    | Style | MOQ 50 | MOQ 500 |

    |-------|--------|--------|

    | Tricot Polyester Tracksuit | $25-40 | $18-30 |

    | French Terry Tracksuit | $35-55 | $25-40 |

    | Sublimation Tracksuit | $35-55 | $25-40 |

    | Premium Velour Tracksuit | $50-80 | $35-60 |

    Contact Mughal Apparel for custom tracksuit manufacturing. We supply sports teams, gym brands, and streetwear labels. MOQ 50 sets.

    DT

    About the Author

    Design Team

    Design Department

    Mughal Apparel's design team — 9+ years average experience in tech-pack development, pattern grading, sample workflow.

    Meet the full team →

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    custom tracksuitstracksuit manufacturerjogger setsports training suit

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