Custom shorts manufacturing running cargo boardshorts guide
Product Guide7 min readFebruary 20, 2026

Custom Shorts Manufacturing: From Running Shorts to Cargo Shorts and Swim Trunks

Custom shorts span a wide range of applications from athletic performance to streetwear. This guide covers fabric choices, construction types, and how to manufacture quality custom shorts.

<p>This is one of those topics where most online articles get the basics right but miss the nuances that matter on the production floor. I've been making custom shorts manufacturing: from running shorts to cargo shorts and swim trunks since 2008. Here's what I'd tell a friend if they were starting a brand tomorrow.</p># Custom Shorts Manufacturing Guide

Custom shorts cover an enormous range — from 3" running shorts to 22" cargo shorts, from compression spandex to heavy cotton canvas. This guide walks through the main categories and their manufacturing requirements.

Short Style Categories

Athletic/Running Shorts

Fabric: 100% polyester or nylon-spandex, 100-140 GSM

Length: 3" to 7" inseam

**Features:**

  • Built-in compression liner (optional)
  • Side vents or splits
  • Flat front waistband with drawstring
  • Zip or welted pocket (optional)
  • Moisture-wicking treatment
  • Best for: Running, gym, training

    Training Shorts

    Fabric: Polyester or polyester-spandex blend, 150-180 GSM

    Length: 7" to 11" inseam

    **Features:**

  • Elastic waistband with drawstring
  • One or two side pockets
  • Loose to regular fit
  • No liner required
  • Best for: General gym, CrossFit, team sports

    Compression Shorts/Bike Shorts

    Fabric: Nylon-spandex 80/20, 200-260 GSM

    Length: 3" to 11" inseam

    **Features:**

  • High waistband
  • Flatlock seams throughout
  • Anti-ride silicOne hem
  • Best for: Cycling, running, fashion (bike shorts trend), recovery

    Cargo Shorts

    Fabric: Heavy cotton canvas, cotton-poly twill, or ripstop, 280-380 GSM

    Length: Typically 11" to 18" inseam

    **Features:**

  • Multiple cargo pockets with flap closures
  • Button or zip fly
  • Belt loops
  • Heavy-duty hardware
  • Best for: Streetwear, outdoor, workwear

    Board Shorts/Swim Trunks

    Fabric: Nylon or polyester, 130-160 GSM, quick-dry

    Length: 17" to 22" inseam

    **Features:**

  • No zipper (tie cord closure)
  • Quick-dry fabric
  • Mesh lining
  • Sublimation printing for bold designs
  • Best for: Surf, swim, beach

    Denim Shorts

    Fabric: 100% cotton or cotton-poly denim, 280-340 GSM

    **Features:**

  • Traditional denim construction
  • Metal rivets at stress points
  • Copper button
  • Classic or distressed finishing
  • Best for: Casual fashion, streetwear

    Waistband and Closure Options

    Elastic + Drawstring: Most comfortable, easiest to wear. Standard for athletic shorts.

    Button + Zip Fly: More formal. Required for cargo and casual shorts.

    Hook-and-Loop + Drawstring: Used in MMA shorts and boardshorts.

    All-Elastic: Used in athletic shorts without drawstring.

    Pocket Options

  • Side seam pockets: Clean look, functional
  • Inseam pockets: Hidden, minimal
  • Welt pockets: Smart, structured look
  • Cargo pockets: Utility, streetwear
  • Zip pockets: Security for valuables
  • No pockets: Competition/racing shorts
  • Customization

    Sublimation: All-over designs on polyester/nylon. Ideal for boardshorts, athletic shorts.

    Screen Printing: Logo, text on non-stretch panels.

    Embroidery: Logo on waistband area, hip area.

    Woven Label: Inside waistband brand label.

    Pricing

    | Type | MOQ 50 | MOQ 500 |

    |------|--------|--------|

    | Running Shorts | $10-16 | $7-12 |

    | Training Shorts | $12-18 | $8-14 |

    | Cargo Shorts | $18-28 | $12-20 |

    | Board Shorts | $16-24 | $10-18 |

    | Compression Shorts | $18-28 | $12-20 |

    Contact Mughal Apparel for custom shorts manufacturing. All styles available from MOQ 50 pieces.

    MA

    About the Author

    Mughal Apparel Editorial

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