Custom shorts manufacturing running cargo boardshorts guide
Product Guide7 min readFebruary 20, 2026

Custom Shorts Manufacturing: From Running Shorts to Cargo Shorts and Swim Trunks

Custom shorts span a wide range of applications from athletic performance to streetwear. This guide covers fabric choices, construction types, and how to manufacture quality custom shorts.

<p>This is one of those topics where most online articles get the basics right but miss the nuances that matter on the production floor. I've been making custom shorts manufacturing: from running shorts to cargo shorts and swim trunks since 2008. Here's what I'd tell a friend if they were starting a brand tomorrow.</p># Custom Shorts Manufacturing Guide

Custom shorts cover an enormous range — from 3" running shorts to 22" cargo shorts, from compression spandex to heavy cotton canvas. This guide walks through the main categories and their manufacturing requirements.

Short Style Categories

Athletic/Running Shorts

Fabric: 100% polyester or nylon-spandex, 100-140 GSM

Length: 3" to 7" inseam

**Features:**

  • Built-in compression liner (optional)
  • Side vents or splits
  • Flat front waistband with drawstring
  • Zip or welted pocket (optional)
  • Moisture-wicking treatment
  • Best for: Running, gym, training

    Training Shorts

    Fabric: Polyester or polyester-spandex blend, 150-180 GSM

    Length: 7" to 11" inseam

    **Features:**

  • Elastic waistband with drawstring
  • One or two side pockets
  • Loose to regular fit
  • No liner required
  • Best for: General gym, CrossFit, team sports

    Compression Shorts/Bike Shorts

    Fabric: Nylon-spandex 80/20, 200-260 GSM

    Length: 3" to 11" inseam

    **Features:**

  • High waistband
  • Flatlock seams throughout
  • Anti-ride silicOne hem
  • Best for: Cycling, running, fashion (bike shorts trend), recovery

    Cargo Shorts

    Fabric: Heavy cotton canvas, cotton-poly twill, or ripstop, 280-380 GSM

    Length: Typically 11" to 18" inseam

    **Features:**

  • Multiple cargo pockets with flap closures
  • Button or zip fly
  • Belt loops
  • Heavy-duty hardware
  • Best for: Streetwear, outdoor, workwear

    Board Shorts/Swim Trunks

    Fabric: Nylon or polyester, 130-160 GSM, quick-dry

    Length: 17" to 22" inseam

    **Features:**

  • No zipper (tie cord closure)
  • Quick-dry fabric
  • Mesh lining
  • Sublimation printing for bold designs
  • Best for: Surf, swim, beach

    Denim Shorts

    Fabric: 100% cotton or cotton-poly denim, 280-340 GSM

    **Features:**

  • Traditional denim construction
  • Metal rivets at stress points
  • Copper button
  • Classic or distressed finishing
  • Best for: Casual fashion, streetwear

    Waistband and Closure Options

    Elastic + Drawstring: Most comfortable, easiest to wear. Standard for athletic shorts.

    Button + Zip Fly: More formal. Required for cargo and casual shorts.

    Hook-and-Loop + Drawstring: Used in MMA shorts and boardshorts.

    All-Elastic: Used in athletic shorts without drawstring.

    Pocket Options

  • Side seam pockets: Clean look, functional
  • Inseam pockets: Hidden, minimal
  • Welt pockets: Smart, structured look
  • Cargo pockets: Utility, streetwear
  • Zip pockets: Security for valuables
  • No pockets: Competition/racing shorts
  • Customization

    Sublimation: All-over designs on polyester/nylon. Ideal for boardshorts, athletic shorts.

    Screen Printing: Logo, text on non-stretch panels.

    Embroidery: Logo on waistband area, hip area.

    Woven Label: Inside waistband brand label.

    Pricing

    TypeMOQ 50MOQ 500
    Running Shorts$10-16$7-12
    Training Shorts$12-18$8-14
    Cargo Shorts$18-28$12-20
    Board Shorts$16-24$10-18
    Compression Shorts$18-28$12-20

    Contact Mughal Apparel for custom shorts manufacturing. All styles available from MOQ 50 pieces.

    MA

    About the Author

    Mughal Apparel Editorial

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    The Mughal Apparel Editorial Team — production managers, designers, and account managers writing from direct factory experience.

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    Get a free quote from Mughal Apparel. MOQ 50 pieces. Response within 24 hours.

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    Frequently Asked Questions

    What is the minimum order quantity (MOQ) for custom shorts manufacturing?
    Mughal Apparel produces custom shorts from a 50-piece MOQ per style and colour — among the lowest minimums in Pakistan, where most factories require 500+. This makes small test batches and startup runs viable.
    How long does custom shorts production take?
    Expect 10–12 business days for a pre-production sample and 12–20 days for bulk after approval. We ship DDP door-to-door to the USA, UK, EU, Canada, Australia and the UAE with export documents prepared in-house.
    Can custom shorts be produced as private label or OEM?
    Yes — Mughal Apparel is an OEM/private-label manufacturer. We produce custom shorts to your tech-pack specifications with your woven labels, hangtags and packaging, decorated via embroidery, screen print, dye-sublimation or DTG.
    Why source custom shorts from Pakistan?
    Pakistan-origin apparel enters the EU at 0% import duty under GSP+ (≈12% landed-cost advantage), avoids the US Section 301 surcharge, and benefits from domestic cotton/leather and Sialkot's specialist cluster.
    What certifications back the manufacturing?
    Production runs through 4-stage AQL 2.5 inspection in a WRAP, BSCI, Sedex SMETA, OEKO-TEX Standard 100 and ISO 9001:2015 certified facility in Sialkot, Pakistan.

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