All Over Print (AOP) Manufacturer

All-over print (AOP) garments are a category where Pakistani manufacturers compete primarily on price against Chinese factories with established AOP capacity. Our advantage: shorter MOQ (50 pieces per design versus 100-200 minimum at most Chinese AOP shops), better sample turnaround (7-10 days versus 14-21), and flexible decoration combining AOP with embroidery or screen print accents. All-over print works through sublimation on polyester or poly-blend fabrics. Our setup: Italian Monti dye-sub paper and Korean dye-sub paper for color accuracy, Atexco roll-to-roll printers for bulk production, Mimaki for sample runs. Print resolution at 720 DPI minimum, matching photographic-quality detail requirements. Fabric considerations: AOP requires 100% polyester or polyester-spandex blends. Sublimation does not work on cotton, nylon, or rayon. We stock 4-way stretch poly-spandex (220-260 GSM) for activewear AOP, 100% polyester interlock for AOP team uniforms, and lighter poly-spandex (180 GSM) for AOP swimwear and beach wear. Common AOP product categories we manufacture: AOP t-shirts (sublimated on poly tee fabric, 160-200 GSM), AOP leggings (4-way stretch nylon-spandex at 260 GSM is the standard), AOP swim shorts (180-200 GSM poly-spandex with UV protection), AOP rashguards (220 GSM 4-way stretch poly), AOP hoodies (challenging due to seams interrupting print — works best on cut-and-sew construction). Color matching for AOP: Pantone TCX matching with print-strike approval before bulk dyeing. We send a small fabric swatch with your design printed at full color depth — you visually approve before we commit to bulk production. 95%+ Pantone accuracy achievable on print-strike approval. Real production cost for 200 GSM AOP poly tee at 100-piece MOQ: ~$5.50-7.50 FOB Karachi depending on design complexity. Lead time 25-35 days standard. Tech-pack with vector artwork to info@mughalapparel.com — print-strike sample within 7-10 business days.