Sublimation T-Shirt Manufacturer (All-Over Print)

Sublimation t-shirts require 100% polyester or polyester-dominant fabric — sublimation dye only embeds into polyester fibers, not cotton or natural fibers. This fundamental limitation defines which products work with sublimation decoration. Our sublimation t-shirt production uses 140-200 GSM 100% polyester interlock or jersey fabric. Italian Monti dye-sub paper and Korean dye-sub paper for color accuracy. Atexco roll-to-roll printers for bulk production, Mimaki TS500P for sample iterations. Common sublimation t-shirt applications: athletic team uniforms (all-over print with team customization), sublimated streetwear (full-bleed photographic designs that screen print can't achieve), AOP fashion tees (all-over patterns and graphics). Decoration capabilities at sublimation: 8-color CMYK plus 4 special channels supported, photographic-detail printing, full-bleed designs (print wraps from front to back), Pantone TCX matching with print-strike approval before bulk. Construction considerations: panel construction (cut individual panels, sublimate each panel separately, then sew) versus garment construction (sew first, sublimate finished garment). Panel construction gives cleaner full-bleed bleed edges; garment construction is faster and cheaper. Fabric weight options: 140 GSM polyester interlock (lightweight athletic tier), 160-180 GSM polyester jersey (standard sublimated tee), 200 GSM polyester for premium streetwear sublimation positioning. Real production cost for sublimated t-shirt at 100-piece MOQ: 140 GSM athletic-tier ~$5-7 FOB Karachi, 200 GSM premium sublimation ~$6.50-8.50 FOB. Premium pricing reflects fabric weight and panel-construction complexity. MOQ 50 pieces per design. Print-strike sample within 7-10 business days for color approval. Tech-pack with vector artwork (AI/PSD) to info@mughalapparel.com.