Martial Arts Uniform Manufacturer Guide

Martial arts uniforms represent a specialized niche within apparel manufacturing, requiring specific fabrics, construction techniques, and weight standards that differ significantly from regular sportswear. This guide covers the key categories and specifications.

BJJ (Brazilian Jiu-Jitsu) Gi

The BJJ gi is one of the most technically demanding martial arts uniforms to manufacture. IBJJF (International Brazilian Jiu-Jitsu Federation) competition gis must meet specific requirements.

**Jacket Fabrics:**

Single weave: 550-650 GSM. Lighter, cooler, faster drying. More affordable.

Double weave: 900-1100 GSM. Heavier, more durable, harder to grab in competition.

Pearl weave: 450-550 GSM. Most popular balance of weight and durability. Pearl texture on exterior.

Gold weave: 550-700 GSM. Similar to pearl but slightly heavier.

**Pants Fabrics:**

Ripstop: 100% cotton canvas with reinforcement grid. Light and durable.

Canvas: Traditional 100% cotton. Heavier and very durable.

Twill: Smooth cotton. Lighter, more comfortable.

**Construction Requirements:**

Reinforced stitching at all stress points

Lapel reinforcement (inner foam or thick cotton)

Sleeve cuff reinforcement

Belt loops reinforced

IBJJF-legal color: white, blue, or black

Karate Gi

Lighter and less technical than BJJ gi:

Weight: 8-12 oz for competition (light), 12-16 oz for training (heavier, more durable)

Fabric: 100% cotton or cotton-polyester blend

**Styles:**

European-cut: More fitted, tapered

Japanese-cut: Wider, more traditional

Student cut: Standard, relaxed fit

Customization: Embroidery on breast pocket area is standard. Belt rank stripes on collar optional.

Taekwondo Dobok

The taekwondo uniform is lighter and more athletic than traditional gi:

Fabric: Lightweight cotton-polyester blend, 160-200 GSM. Some competition doboks use lightweight microfiber.

**Features:**

V-neck pullover jacket (most common modern style)

Drawstring pants

Olympic-style: white with black collar facing for black belts

Color options: white, black, blue

Judo Gi

The heaviest and most durable martial arts uniform:

Weight: 700-1000 GSM. Must withstand intense grip training.

Fabric: Heavy-weight cotton drill or cotton canvas

IJF Requirements: Competition gis must be IJF-approved. Specific size, label placement, and reinforcement requirements.

Kung Fu Uniform

Distinct from Japanese-style gi:

Fabric: Satin (competitive/ceremonial) or cotton canvas (training)

Colors: White, black, red, or custom

Features: Frog button closures, mandarin collar, loose fitting

Customization Options

Embroidery: School name, club logo, student name. Most common customization.

Screen Printing: On cotton or canvas panels. Used for logos and school branding.

Custom Belt Colors: All martial arts belts in custom colors with ordered stripes.

Patch Embroidery: School crest, national flag, rank patches.

MOQ and Pricing

| Product | MOQ | Price Range |

|---------|-----|-------------|

| BJJ Gi (Pearl Weave) | 50 sets | $35-65 |

| Karate Gi (Student) | 50 sets | $18-35 |

| Taekwondo Dobok | 50 sets | $22-40 |

| Judo Gi | 50 sets | $35-60 |

Contact Mughal Apparel for custom martial arts uniform manufacturing. We supply martial arts schools, academies, and combat sports brands worldwide.

Martial Arts Uniform Manufacturer Guide: Gi, Doboks, and Custom Combat Gear

Martial Arts Uniform Manufacturer Guide

BJJ (Brazilian Jiu-Jitsu) Gi

Karate Gi

Taekwondo Dobok

Judo Gi

Kung Fu Uniform

Customization Options

MOQ and Pricing

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