Custom Tracksuit Manufacturing: Complete Guide

Tracksuits are one of the most versatile custom apparel products — they work for sports teams, gym brands, streetwear labels, and corporate activewear programs. This guide covers everything you need to know to order custom tracksuits successfully.

Tracksuit Styles

Classic Tracksuit

Matching zip-up jacket and full-length trousers:

Zip-up top: full-zip, ribbed collar, two side pockets

Matching trousers: elasticated waist, two side pockets, tapered leg

Fabrics: Tricot polyester (athletic), French Terry cotton (premium casualwear)

Slim-Fit Training Suit

Modern athletic cut:

Form-fitting jacket, minimal styling

Tapered trousers with ankle cuffs

Performance polyester or nylon, moisture-wicking

Oversized/Relaxed Tracksuit

Street fashion aesthetic:

Drop-shoulder jacket

Wide-leg or straight-leg trousers

Heavy French Terry or fleece, 320-380 GSM

Sublimation Tracksuit

All-over print track suits for teams and sports brands:

Full-color sublimation on polyester

Custom panel design

Ideal for sports teams, club kits

Fabric Guide

Tricot Polyester

Smooth, lightweight, shiny surface. 100% polyester.

Properties: Moisture-wicking, quick-dry, very durable

Weight: 130-180 GSM

Best for: Athletic tracksuits, team kits, performance wear

Customization: Sublimation printing, screen printing

French Terry

Looped back, smooth face. Cotton or cotton-polyester blend.

Properties: Breathable, comfortable, mid-weight feel

Weight: 260-320 GSM

Best for: Premium casualwear tracksuits

Customization: Embroidery, screen printing

Velvet/Velour

Luxury tracksuit fabric:

Properties: Soft, premium feel, heavy

Weight: 300-400 GSM

Best for: High-fashion, premium brand tracksuits

Customization: Embroidery, woven labels

Customization Options

Screen Printing: Bold chest graphics, sleeve text. Ideal for team names and numbers.

Embroidery: Premium logos on chest or sleeve. Recommended for brand identity pieces.

Sublimation: All-over designs for polyester tracksuits. Vibrant, long-lasting.

Cut-and-Sew Panels: Custom color blocking with different fabrics.

Reflective Tape: Safety element for running gear. Can be decorative.

Custom Zippers: YKK zippers in custom colors. Branded zipper pulls available.

Sizing and Fit Considerations

Athletic Cut: Fitted through chest and shoulders, tapered from waist down. Best for sports teams.

Regular Fit: Comfortable through chest and hips, slight taper. Most popular for gym brands.

Oversized: Drop shoulder, relaxed through body. Streetwear aesthetic.

Size Range: Most brands offer XS-3XL. For team sports, plus sizes may be needed.

Pricing Guide

| Style | MOQ 50 | MOQ 500 |

|-------|--------|--------|

| Tricot Polyester Tracksuit | $25-40 | $18-30 |

| French Terry Tracksuit | $35-55 | $25-40 |

| Sublimation Tracksuit | $35-55 | $25-40 |

| Premium Velour Tracksuit | $50-80 | $35-60 |

Contact Mughal Apparel for custom tracksuit manufacturing. We supply sports teams, gym brands, and streetwear labels. MOQ 50 sets.

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