Custom shorts manufacturing running cargo boardshorts guide
Product Guide7 min readAugust 26, 2025

Custom Shorts Manufacturing: From Running Shorts to Cargo Shorts and Swim Trunks

Custom shorts span a wide range of applications from athletic performance to streetwear. This guide covers fabric choices, construction types, and how to manufacture quality custom shorts.

Custom Shorts Manufacturing Guide

Custom shorts cover an enormous range — from 3" running shorts to 22" cargo shorts, from compression spandex to heavy cotton canvas. This guide walks through the main categories and their manufacturing requirements.

Short Style Categories

Athletic/Running Shorts

Fabric: 100% polyester or nylon-spandex, 100-140 GSM

Length: 3" to 7" inseam

**Features:**

  • Built-in compression liner (optional)
  • Side vents or splits
  • Flat front waistband with drawstring
  • Zip or welted pocket (optional)
  • Moisture-wicking treatment
  • Best for: Running, gym, training

    Training Shorts

    Fabric: Polyester or polyester-spandex blend, 150-180 GSM

    Length: 7" to 11" inseam

    **Features:**

  • Elastic waistband with drawstring
  • One or two side pockets
  • Loose to regular fit
  • No liner required
  • Best for: General gym, CrossFit, team sports

    Compression Shorts/Bike Shorts

    Fabric: Nylon-spandex 80/20, 200-260 GSM

    Length: 3" to 11" inseam

    **Features:**

  • High waistband
  • Flatlock seams throughout
  • Anti-ride silicone hem
  • Best for: Cycling, running, fashion (bike shorts trend), recovery

    Cargo Shorts

    Fabric: Heavy cotton canvas, cotton-poly twill, or ripstop, 280-380 GSM

    Length: Typically 11" to 18" inseam

    **Features:**

  • Multiple cargo pockets with flap closures
  • Button or zip fly
  • Belt loops
  • Heavy-duty hardware
  • Best for: Streetwear, outdoor, workwear

    Board Shorts/Swim Trunks

    Fabric: Nylon or polyester, 130-160 GSM, quick-dry

    Length: 17" to 22" inseam

    **Features:**

  • No zipper (tie cord closure)
  • Quick-dry fabric
  • Mesh lining
  • Sublimation printing for bold designs
  • Best for: Surf, swim, beach

    Denim Shorts

    Fabric: 100% cotton or cotton-poly denim, 280-340 GSM

    **Features:**

  • Traditional denim construction
  • Metal rivets at stress points
  • Copper button
  • Classic or distressed finishing
  • Best for: Casual fashion, streetwear

    Waistband and Closure Options

    Elastic + Drawstring: Most comfortable, easiest to wear. Standard for athletic shorts.

    Button + Zip Fly: More formal. Required for cargo and casual shorts.

    Hook-and-Loop + Drawstring: Used in MMA shorts and boardshorts.

    All-Elastic: Used in athletic shorts without drawstring.

    Pocket Options

  • Side seam pockets: Clean look, functional
  • Inseam pockets: Hidden, minimal
  • Welt pockets: Smart, structured look
  • Cargo pockets: Utility, streetwear
  • Zip pockets: Security for valuables
  • No pockets: Competition/racing shorts
  • Customization

    Sublimation: All-over designs on polyester/nylon. Ideal for boardshorts, athletic shorts.

    Screen Printing: Logo, text on non-stretch panels.

    Embroidery: Logo on waistband area, hip area.

    Woven Label: Inside waistband brand label.

    Pricing

    | Type | MOQ 50 | MOQ 500 |

    |------|--------|--------|

    | Running Shorts | $10-16 | $7-12 |

    | Training Shorts | $12-18 | $8-14 |

    | Cargo Shorts | $18-28 | $12-20 |

    | Board Shorts | $16-24 | $10-18 |

    | Compression Shorts | $18-28 | $12-20 |

    Contact Mughal Apparel for custom shorts manufacturing. All styles available from MOQ 50 pieces.

    Tags:

    custom shorts manufacturerrunning shortscargo shortsboardshorts manufacturer

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