Brazilian Jiu Jitsu (BJJ) Gi Manufacturer Pakistan
Custom BJJ Gi manufacturer in Sialkot, Pakistan. OEM Brazilian jiu jitsu kimono, no-gi rash guards. MOQ 50 pcs. Pearl weave & ripstop. 80+ brands. Free quote.
BJJ (Brazilian Jiu-Jitsu) uniform manufacturing requires specific construction expertise that distinguishes IBJJF-compliant competition-tier gis from training-tier or recreational gis. IBJJF (International Brazilian Jiu-Jitsu Federation) has detailed construction specifications that must be met for competition use. IBJJF-compliant construction requirements: • Collar thickness: 1.3 cm minimum, max as specified per weight class • Fabric weight: 350-550 GSM pearl weave cotton (most common 450 GSM) • Pre-shrinkage: 5% maximum shrinkage allowed per IBJJF testing • Pants gusset construction: proper crotch reinforcement • Sleeve length: must reach maximum 5cm above wrist with arm extended • Lapel width: 4-5 cm consistent throughout • Color: pure white, royal blue, or black only for competition Our BJJ uniform production verifies IBJJF compliance on every order destined for competition-tier retail. Pre-shipment compliance testing includes fabric weight measurement, collar thickness verification, pre-shrinkage testing. Three weight tiers we produce: 350 GSM pearl weave (lightweight competition, most popular for serious competitors), 450 GSM pearl weave (standard training, IBJJF-legal across all weight classes), 550 GSM heavyweight (training durability for hard-training academies). Cotton ripstop pants in 12-14 oz weight, with proper IBJJF-compliant gusset construction. Drawstring or cord-loop closure. Reinforced cuff construction. Decoration: embroidered chest, sleeve, and lapel patches with IBJJF-legal positioning (rule book governs patch placement strictly). Custom academy or sponsor patches digitized in-house with 48-hour turnaround. We've supplied BJJ uniforms to academies and DTC brands across USA, UK, Germany, Australia, Canada, France, Italy. References under NDA after sourcing call. Real production cost: 450 GSM pearl weave gi at 100-piece MOQ ~$28-32 FOB Karachi. Tech-pack to info@mughalapparel.com — sample turnaround 10-14 days for first BJJ gi orders.
Key Capabilities
Fabric, construction and decoration options for workwear and uniforms
Standard fabric specifications we run for workwear and uniforms: cotton drill 210-280 GSM, polyester/cotton 65/35 200-240 GSM, ripstop 200 GSM. All fabrics OEKO-TEX Standard 100 certified. GOTS organic cotton and GRS recycled polyester (rPET) available for sustainability-focused buyers. Construction features routinely included: cargo pockets, reinforced knees, durable stitching, branded chest panel. Decoration techniques performed in-house at our Daska facility — no subcontracting, single quality control: embroidery, screen print, heat transfer, woven labels. Computerised embroidery via Tajima multi-head machines (up to 15 thread colours per design), Kornit DTG printers, sublimation press, and manual + automatic screen-print stations are all on-site.
MOQ, sampling and lead times for workwear and uniforms
Minimum order quantity for workwear and uniforms at Mughal Apparel: 50 pieces per style per colour. This is significantly lower than the 500-1,000 piece minimums at legacy mass-production factories in Bangladesh, Vietnam or China, making us suitable for DTC brands, Shopify sellers and emerging labels. Sample lead time: 10-14 days from approved tech pack and colour reference. We send WhatsApp photos and video of the sample before it ships, then dispatch via DHL or FedEx worldwide in 3-5 business days. Bulk production: 40-55 days from pre-production sample approval. Lead times scale with order volume and decoration complexity. Mutual NDA signed within 1 business day before any technical specification is shared. 4-stage AQL 2.5 quality inspection at every order — fabric inspection, in-line, final random and pre-shipment.
Global shipping and trade advantages for workwear and uniforms buyers
Mughal Apparel ships workwear and uniforms worldwide under DDP (Delivered Duty Paid) terms — we handle export documentation, freight booking, destination customs clearance and final-mile delivery. Your client signs once at their warehouse and the goods are theirs. • EU buyers — GSP+ 0% import duty into all 27 member states (vs ~12% for China-origin). Karachi to Rotterdam 25 days, Hamburg 27 days, Genoa 19 days. • UK buyers — DCTS Enhanced Preferences 0% duty. Karachi to Felixstowe 26 days. • US buyers — no Section 301 surcharge applies (only China-origin is hit). Karachi to LAX 28 days. • Canadian buyers — GPT preference reduces MFN duty. Karachi to Vancouver 32 days. • Australian buyers — Karachi to Sydney 22-26 days, among the fastest Pakistan-Australia sea routes. • UAE buyers — Karachi to Jebel Ali just 5-7 days, the shortest sea route from Pakistan to any major market. Daily air-freight option via Emirates and Etihad. • Express courier (DHL/FedEx/UPS) available for samples and small reorders, 2-5 business days door-to-door to any destination.
Frequently Asked Questions
Who manages my account day-to-day?
We get this a lot. Every client gets a dedicated English-fluent account manager. Same person, every project.
Are samples charged?
Yes (production cost + sample fee ($40-80 per piece)). Sample fees credited against bulk order if you proceed.
Can I visit your factory?
Yes, Daska is 50 minutes from Lahore International Airport (LHE). We provide visa invitation letters, transfers, and accommodation recommendations.
What certifications do you have?
OEKO-TEX Standard 100, ISO 9001:2015, BSCI annual social compliance audit, REACH compliance for EU. Member of PSGMEA + Sialkot Chamber.
How is my IP protected during production?
Strict access controls and only your dedicated team sees tech packs. Tech packs and samples never shared with other clients. Custom colourways exclusive to your brand.
Brazilian Jiu Jitsu (BJJ) Gi Manufacturer Pakistan — Get Started Today
Contact our team for a free quote. MOQ 50 pieces. Response within 24 hours.